Paper Production Projects


Dr. Taylor collaborated with J. D. Irving Ltd. Forest Products division (Irving Paper, St. John, NB) to develop advanced instrumentation and control systems for paper production. These projects include:

  • Brightness Sensor for Monitoring Pulp: A key component for controlling paper brightness is an on-line pulp brightness sensor. Irving Paper has several industrial brightness sensors, but they do not stay properly calibrated, due to changes in pulp freeness, consistency, temperature, pH and other factors/variables. This necessitates an overly conservative manual control approach that uses more bleaching chemicals than necessary, resulting in excessive direct and indirect costs (chemical consumption, environmental remediation).

  • Advanced Control of the Pulp Bleaching Process: With the above infrastructure in place, an Intelligent Self-Optimizing Control (ISOC) system will be developed according to the approach and schematic presented in ISOC System Overview. The conventional process control layer will be driven by an intelligent supervisory control system. The process and cost (ultimate performance) models that are at the heart of the ISOC layer will be generated from first-principles modelling, model identification or curve-fitting approaches (e.g., neural nets), and engineering and operational experience. To be as effective as possible these models will be continually refined by an automated model tuning process (model identification and/or curve-fitting). An intelligent supervisor will then be developed, using a combination of AI methods for defining an appropriate model-based optimization problem plus suitable optimization software for solving it; this will create the optimized recipes needed for bleaching operation in order to achieve the desired results.

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    Information supplied by: Jim Taylor
    Last update: 2000 July 21
    Email requests for further information to: Jim Taylor (jtaylor@unb.ca)